Key Takeaways: One System, Endless Solutions: Unlocking Bluelight’s Versatility

Executive Summary

The webinar "One System, Endless Solutions: Unlocking Blue Light's Versatility" presented by Hammerhead Trenchless highlighted the expanded capabilities of the Blue Light LED CIPP system, which now accommodates pipe diameters from 2 to 18 inches and cure distances from 33 to 100 meters. The system's enhanced adaptability allows for efficient rehabilitation of both small diameter laterals and large-scale projects, offering unmatched precision and performance. Presenters Tara Schroeder and Jeff Urbanski discussed the system's new features, including interchangeable reels, computer-controlled curing, and a portable design. They emphasized the importance of proper training, available through Hammerhead University, to ensure optimal use and maintenance of the system. The Blue Light system's focus on safety, efficiency, and a confident cure was underscored, along with its compliance with ASTM standards and plumbing codes. The session concluded with a Q&A addressing technical support, training options, and the advantages of a systematic approach to CIPP lining.

Speakers

  • Tara Schroeder, Product Marketing Manager, HammerHead Trenchless
  • Jeff Urbanski, Sr Manager, Marketing & Training, HammerHead Trenchless
  • Mary Holcomb, Digital Editor, Underground Infrastructure

Key Takeaways

1. Enhanced Pipe Adaptability: The Blue Light LED CIPP system now offers enhanced adaptability for pipe diameters ranging from 2 inches to 18 inches and cure distances from 33 to 100 meters.

2. Increased Installation Productivity: Blue Light technology allows for increased productivity, enabling installers to put in three to five liners a day, significantly improving efficiency and infrastructure quality.

3. Comprehensive Installer Training: Hammerhead Trenchless provides comprehensive training through field training, Hammerhead University campus, and online courses to ensure certified installers are well-equipped.

4. Safety-Focused Design: The Blue Light system is designed with safety in mind, featuring no VOCs or styrene, and is suitable for various environments including homes, hospitals, and industrial applications.

5. Confident Quality Cure: The Blue Light curing system offers a confident cure with a focused light spectrum of 450 nanometers, ensuring a high-quality, repeatable product that meets ASTM standards and plumbing codes.

Key Quote

With the advent of light technology and specifically blue light curing, installers can be putting in three to five liners a day, increasing productivity, efficiency, and getting infrastructure back to a good state that gives it an additional 50-year design life.

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FAQs: One System, Endless Solutions: Unlocking Bluelight’s Versatility

Blue Light LED CIPP System Overview

1. What is the Blue Light LED CIPP system?
The Blue Light LED CIPP system is an advanced technology for trenchless pipe rehabilitation. It offers enhanced adaptability for pipe diameters ranging from 2 inches to 18 inches and cure distances from 33 to 100 meters.

2. What are the key benefits of the Blue Light system?
The key benefits include increased productivity, precision, and performance in trenchless rehabilitation projects. It allows for faster curing times, portability, and the ability to inspect the liner before curing begins.

System Capabilities and Evolution

1. How has the Blue Light system evolved since its launch?
Since its launch in 2019, the Blue Light system has expanded its range and capabilities. It now includes various light heads and reel lengths, allowing for greater versatility in pipe diameter sizes and lengths.

2. What are the different light head options available?
The available light heads include the 696 (4 to 18 inches), 336 (3 to 8 inches), 144 (3 to 6 inches), and O64 (2 inches). Each light head is designed for specific pipe diameter ranges and lengths.

Training and Support

1. What types of training are available for the Blue Light system?
Training options include in-field training, Hammerhead University campus training, and online e-learning courses. These options cater to different learning preferences and ensure comprehensive understanding and certification.

2. Is technical support available for the Blue Light system?
Yes, technical support is available via phone. The support team assists with any questions or issues that arise during the use of the Blue Light system.

Systematic Approach and Testing

1. Why is a systematic approach better for lining versus mixing supplies from other vendors?
A systematic approach ensures that all components are tested and compatible, leading to a repeatable and confident cure. Mixing supplies from different vendors can result in inconsistent results and potential failures.

2. How do the physical tested parameters of Blue Light liners compare to other curing methods?
Blue Light liners meet and exceed ASTM standards and plumbing codes. The system provides a confident cure with a high degree of reliability, comparable to or better than other curing methods like steam or UV curing.

Practical Applications

1. What is the shortest liner that can be installed using the Blue Light system?
The Blue Light system can install liners as short as 10 feet, with the capability to handle spot repairs as short as 2 to 4 feet.

2. How does the Blue Light system handle complex pipe configurations?
The system's light heads are designed to navigate bends, offset joints, and transitions. The 144 light head, for example, is ideal for more complex shots due to its smaller footprint.

Blog: BlueLight System: Innovations, Efficiency, and Contractor Training

The BlueLight LED CIPP system marks a major advancement in trenchless technology, offering enhanced adaptability across a variety of pipe diameters and cure distances. Designed to streamline workflows, increase productivity, and elevate the quality of rehabilitation projects, the system supports pipe diameters from 2 inches to 18 inches and cure distances from 33 to 100 meters. BlueLight’s versatility ensures it is suitable for both small diameter laterals and large-scale projects, allowing contractors to meet diverse requirements with a single, reliable system.

A systematic approach to lining, rather than mixing supplies from various vendors, delivers significant advantages in reliability, performance, and long-term results. Consistency and quality are paramount in underground infrastructure. Utilizing a tested and proven system ensures compatibility of liners and resins, reducing risks of failures such as improper curing or delamination. Regular testing and adherence to standards provide confidence that the product will meet the required design life, whether for municipal projects or private enterprises.

BlueLight System: Advancements, Benefits, and Training

The BlueLight system has evolved through continuous innovation and expansion since its launch with two reels in 2019. It now includes various light heads and reel lengths to accommodate different pipe sizes and project needs. The 2023 introduction of the helium liner and invertible glass has enhanced its capabilities, allowing for alternative curing methods and greater flexibility. This ongoing development keeps BlueLight at the forefront of trenchless technology, equipping contractors with tools for increasingly complex projects.

A key advantage of the BlueLight system is its computer-controlled curing process, ensuring consistent and reliable cures. Automatic pullback speeds and pre-cure liner inspections boost contractor confidence in work quality. The system's portability and lightweight design make it ideal for transport between job sites and use in confined spaces like basements. Compliance with ASTM standards and plumbing codes underscores its reliability and safety.

Training and support are integral to the BlueLight system's success. Hammerhead Trenchless provides comprehensive training through Hammerhead University, including in-field training, on-campus sessions, and online courses. This ensures contractors are proficient in system operation and best practices, consistently delivering high-quality results. An app offering real-time support and resources further enhances the training experience, making necessary information readily accessible.

Technological Advancements in the Lining Industry

Since 2019, technological advancements in the lining industry have included expanded light head offerings and the capability to handle various pipe diameters. These developments, driven by customer feedback, have led to more durable and versatile equipment, opening new market opportunities and enhancing lining operation efficiency. Continuous innovation and market responsiveness are crucial.

Training is essential for successful lining system implementation. Tailored programs starting in dedicated facilities provide focused instruction, which is then applied in real-world conditions through on-site training. Ongoing support and technical assistance help teams maintain high performance and safety standards.

Blue light curing technology offers significant advantages over steam or UV methods, including a focused, efficient process that ensures high-quality results. Achieving a 99% cure rate with blue light technology meets industry standards and regulatory requirements, ensuring the integrity and long-term durability of underground infrastructure.

Proper pipe preparation and cleaning are vital for optimal lining results. Inspection and cleaning, though time-consuming, are critical steps that ensure smooth application and correct liner adhesion. Integrating inspection cameras into light head technology enhances validation of pipe conditions, ensuring successful lining processes.

The BlueLight LED CIPP system is revolutionizing the trenchless technology industry. Its versatility, precision, and performance significantly enhance contractor productivity and project outcomes. The system's ongoing advancements and comprehensive training programs maintain its status as a top solution for trenchless rehabilitation. Investing in the BlueLight system allows contractors to confidently manage diverse projects with the necessary support and technology. A systematic approach to lining, continuous innovation, tailored training, and thorough preparation ensure high-quality, reliable products and services. These practices help companies uphold their reputation, comply with regulations, and deliver durable solutions for underground infrastructure challenges.