Move beyond traditional Variable Speed Drives and power your production with an Intelligent Production Drive

Key Takeaways: Move beyond traditional Variable Speed Drives and power your production with an Intelligent Production Drive

Executive Summary

The webinar, moderated by IV Diaz from World Oil, focused on the innovative Fusion Pro Intelligent Production Drive (IPD) by Baker Hughes and its transformative impact on artificial lift systems in the oil industry. Presenters Dana Meadows, Franklin Curay, and Deo Adesanwo, all experts from Baker Hughes, detailed the IPD's capabilities in optimizing performance, reducing energy consumption, and enhancing remote connectivity. The Fusion Pro IPD, a smart variable speed drive and controller, increases uptime, reduces deferred production and field service visits, and offers reliable performance in harsh environments. It features advanced gas handling, power ride-through capabilities, and compatibility with both induction motors and PMMs. The IPD's edge platform supports continuous data collection and analysis, enabling AI and machine learning applications for improved well site management. Additionally, the integration with the AI-powered solution Lucifer enhances production efficiency and decision-making. The webinar highlighted the significant benefits of the Fusion Pro IPD, including reduced operational costs, lower emissions, and improved remote management, making it a valuable investment for the oil industry.

Speakers

Dana Meadows, Artificial Lift Systems, Global Portfolio Director, Baker Hughes
Franklin Curay, Artificial Lift Systems, Portfolio Manager, Baker Hughes
Deyo Adesanwo, Artificial Lift Systems, Intelligent Solutions Portfolio Manager, Baker Hughes
Moderator: Ivy Diaz, Digital Editor, World Oil

Key Takeaways

1. Increased Uptime Efficiency: The Fusion Pro IPD increases uptime by up to 10% and reduces deferred production and field service visits by up to 50% through remote connectivity.

2. Comprehensive Control Methods: The Fusion Pro IPD offers comprehensive control methods, enhanced gas handling, and remote access, leading to better optimization and reduced operational costs compared to traditional VSDs.

3. Rugged Design Reliability: The Fusion Pro IPD's rugged design ensures reliability in harsh environments and compatibility with both induction motors and PMMs, streamlining operations with a fully remote interface.

4. Continuous Data Analysis: The edge platform of the Fusion Pro IPD supports continuous data collection and analysis, enabling specialized applications like AI and machine learning for faster diagnostics and optimization.

5. Enhanced Production Efficiency: The integration of Fusion Pro with the AI-powered solution Lucifer enhances production efficiency, providing a unified platform for managing production data and workflows, and enabling quicker decision-making.

6. Automatic Optimization Benefits: The Fusion Pro IPD's automatic optimization, drawdown control, and self-tuning PID reduce the need for manual adjustments, demonstrating significant power savings, lower emissions, and effective well operations in various fields.

Key Quote

Fusion Pro is designed to easily control customer software features that handle gas better. It reduces component failures. It's easy to work on in the field and it has an easy user interface. Last thing, it needs to be remote and that's what the Fusion Pro is today.

Webinar

Watch Full Webinar here.

Optimizing ESP Performance with Fusion Pro IPD's Advanced Control Solutions

In the rapidly evolving oil and gas industry, maintaining a competitive edge and operational efficiency is crucial. Intelligent Production Drive (IPD) systems like Fusion Pro represent a significant advancement in artificial lift technologies. These systems are designed to optimize production, reduce energy consumption, and enhance remote connectivity, addressing both current and future industry needs. The ability to make real-time, data-driven decisions is essential for operational efficiency and preventing costly failures. By leveraging advanced technologies such as Fusion Pro, production processes can be significantly enhanced, resource usage optimized, and seamless connectivity ensured across various applications. These innovations offer precise control, reduce downtime, and improve overall performance, making them indispensable for modern industries.

Advanced Control Solutions for ESP Optimization

The Fusion Pro IPD offers comprehensive control methods for Electric Submersible Pumps (ESPs), significantly enhancing gas handling, drawdown control, and voltage management. Traditional Variable Speed Drives (VSDs) often fail to optimize ESP performance in these areas. The Fusion Pro features advanced capabilities like gas lock detection and automated choke control, stabilizing production and adapting to fluctuating well conditions. This adaptability is crucial for managing challenges in both conventional and unconventional wells.

A key advantage of the Fusion Pro IPD is its compatibility with both induction motors and Permanent Magnet Motors (PMMs). This eliminates the need for compatibility testing and supports higher frequencies, maximizing ESP efficiency and production potential. By facilitating PMM technology adoption, the Fusion Pro enables substantial power savings and enhanced production capabilities, delivering a higher return on investment.

Remote connectivity is another critical feature of the Fusion Pro IPD. Traditional VSDs often require on-site troubleshooting, which can be time-consuming and costly. The Fusion Pro offers full remote access, allowing operators to monitor, update, and optimize their systems globally. This reduces downtime, field visits, and enhances safety while minimizing the carbon footprint associated with travel. Secure, high-speed data transmission ensures real-time adjustments, further optimizing production and operational efficiency.

The integration of edge computing and artificial intelligence (AI) within the Fusion Pro IPD represents a significant advancement in digital transformation for the oil and gas industry. By continuously collecting and analyzing production data, the Fusion Pro deploys specialized edge applications leveraging machine learning algorithms to address various operational challenges. This real-time data analysis and decision-making capability are essential for maintaining optimal production levels and swiftly responding to changing well conditions.

Fusion Pro offers 24/7 service and remote access capabilities, ensuring operators can monitor and manage their systems globally. This level of accessibility addresses issues promptly, minimizing prolonged downtime risks. The integration of automatic optimization setpoints and drawdown control enhances the system's ability to maintain peak performance, even during unexpected events. Automating these processes improves efficiency, contributes to significant power savings, and lowers emissions.

The introduction of self-tuning PID controllers within Fusion Pro marks a significant advancement in automation technology. These controllers automatically adjust proportional, integral, and derivative settings to maintain optimal system performance, eliminating the need for manual fine-tuning. This capability is particularly beneficial in complex industrial environments where precise control is essential. Real-time adjustments ensure smooth operation, reducing failure likelihood and extending the lifespan of critical components.

Lucifer AI-powered solutions complement Fusion Pro by providing an integrated approach to production management. By consolidating all production data and tools into a single interface, Lucifer enables quick, informed decision-making. This integration streamlines operations and enhances the ability to predict and prevent potential issues. Using AI to analyze data and provide actionable insights allows industries to shift from reactive to proactive management strategies.

The value generated by these advanced solutions is evident in significant improvements in production efficiency and resource optimization. Customers can expect substantial increases in production output, reduced engineering time, and enhanced system reliability. The ability to remotely update software and troubleshoot issues further reduces on-site visit needs, cutting operational costs and minimizing environmental impact. These benefits underscore the importance of adopting intelligent, data-driven technologies in today's industrial landscape.

The Fusion Pro Intelligent Production Drive revolutionizes the oil and gas industry by addressing the limitations of traditional VSDs and offering a more efficient, adaptable, and cost-effective solution for artificial lift systems. It optimizes production, reduces energy consumption, and enhances remote connectivity, meeting current industry demands and preparing for future challenges. Similarly, the integration of Fusion Pro with Lucifer AI-powered solutions marks a significant advancement in industrial automation and production management. Leveraging real-time data, advanced algorithms, and seamless connectivity, these technologies create a robust framework for operational optimization and efficiency. Embracing these innovations will be essential for maintaining competitiveness and achieving sustainable growth in an evolving industry.